{"id":17879,"date":"2025-10-21T13:32:44","date_gmt":"2025-10-21T13:32:44","guid":{"rendered":"https:\/\/www.kurita.eu\/?p=17879"},"modified":"2026-02-16T15:08:19","modified_gmt":"2026-02-16T15:08:19","slug":"controlling-diffuse-emissions-in-steel-industry","status":"publish","type":"post","link":"https:\/\/kuritaeuwe-1d317f88af-hmdafwemhrbdfrck.a03.azurefd.net\/en\/controlling-diffuse-emissions-in-steel-industry\/","title":{"rendered":"Controlling diffuse emissions in Steel Industry"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"17879\" class=\"elementor elementor-17879\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-9392ad5 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"9392ad5\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-877a52f\" data-id=\"877a52f\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-b6d937d elementor-widget elementor-widget-author-box\" data-id=\"b6d937d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"author-box.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-author-box\">\n\t\t\t\t\t\t\t<div  class=\"elementor-author-box__avatar\">\n\t\t\t\t\t<img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/10\/Screenshot-2025-10-21-143743.png\" alt=\"Picture of Moritz Becker\" loading=\"lazy\">\n\t\t\t\t<\/div>\n\t\t\t\n\t\t\t<div class=\"elementor-author-box__text\">\n\t\t\t\t\t\t\t\t\t<div >\n\t\t\t\t\t\t<div class=\"elementor-author-box__name\">\n\t\t\t\t\t\t\tMoritz Becker\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-author-box__bio\">\n\t\t\t\t\t\t<p>Steel & Mining Manager<\/p>\n\t\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-1c4a3ae elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"1c4a3ae\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-4c4f71c\" data-id=\"4c4f71c\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-fb09981 elementor-widget elementor-widget-text-editor\" data-id=\"fb09981\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The steel industry is currently facing a variety of challenges &#8211; sometimes one at a time, sometimes all at once. Controlling diffuse emissions falls into the latter category.<\/p><p>From raw material yards to sinter &#8211; and coke oven-plants, dust control has become a major objective and a powerful tool for reducing particulate matter (PM) emissions.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-cfa6e3b elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"cfa6e3b\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t\t<div class=\"elementor-background-overlay\"><\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-36cf4c0\" data-id=\"36cf4c0\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-4cab342 elementor-widget elementor-widget-heading\" data-id=\"4cab342\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<span class=\"elementor-heading-title elementor-size-default\">But Why Dust Control?<\/span>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-45b3713 elementor-widget elementor-widget-text-editor\" data-id=\"45b3713\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The reasons are manifold. Naturally, environmental responsibilities are a key driver, but they come hand-in-hand with creating a hazard-free workplace, complying with regulatory standards, achieving SDG targets for stakeholders, and simply maintaining good relations with neighboring communities around the steel mill.<\/p><p>While channeled emissions can be managed with well-established technologies such as dedusting devices and wet scrubbers, diffuse emissions pose a greater challenge due to their unpredictable nature. Yes &#8211; they are diffuse, and the factors influencing dust generation are numerous.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fefa196 elementor-widget elementor-widget-text-editor\" data-id=\"fefa196\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Three main areas typically come to mind when evaluating dust sources in a <a href=\"https:\/\/www.kurita.eu\/industries\/steel-and-coke\/\" target=\"_blank\" rel=\"noopener\">steel mill<\/a>:<\/p>\n<ul>\n<li>Raw material yards<\/li>\n<li>Sinter plants<\/li>\n<li>Coke oven plants<\/li>\n<\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2f0bd95 elementor-widget elementor-widget-text-editor\" data-id=\"2f0bd95\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Each of these areas share common pain points:<\/p><ul><li>Stockpiles<\/li><li>Conveyor belt systems<\/li><li>Unpaved roads<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-d996ca6 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"d996ca6\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-8e4ad53\" data-id=\"8e4ad53\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-d3e2e32 elementor-widget elementor-widget-text-editor\" data-id=\"d3e2e32\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Stockpiles\u00a0<\/strong>are a major source of dust emissions. Often located in windy areas like harbors, they present large surfaces vulnerable to erosion. This leads to dusty conditions in raw material yards and material loss, which can directly impact production costs.<\/p><p>To mitigate these effects, producers use aqueous solutions with crusting agents that are sprayed onto stockpiles, forming a solidified layer resistant to wind erosion.<\/p><p>So &#8211; easy fix? Only partially.<\/p><p>Raw material yards are busy environments. Stockpile management is an art in itself. Ships, trucks, or trains may arrive at any moment, unloading and forming new piles. Amid this constant activity, dust control must still be performed.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-97738b9 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"97738b9\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-6cc7632\" data-id=\"6cc7632\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-c665c5a elementor-widget__width-initial elementor-widget elementor-widget-text-editor\" data-id=\"c665c5a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>From a distance, a crust formed by conventional treatment is a barely visible. A practical solution is to use crusting agents in different colors &#8211;\u00a0<strong>such as <a href=\"https:\/\/www.kurita.eu\/solutions\/kurita-ferrosolf\/\" target=\"_blank\" rel=\"noopener\">Ferrosolf<sup>\u00ae<\/sup><\/a> in white or green<\/strong> &#8211; allowing easy visual identification of treated piles, assessment of crust coverage, and planning of future treatments.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-15a46e1 elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"15a46e1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"723\" height=\"328\" src=\"\/wp-content\/uploads\/2025\/10\/Picture3.jpg\" class=\"attachment-large size-large wp-image-17890\" alt=\"\" srcset=\"\/wp-content\/uploads\/2025\/10\/Picture3.jpg 723w, \/wp-content\/uploads\/2025\/10\/Picture3-300x136.jpg 300w, \/wp-content\/uploads\/2025\/10\/Picture3-18x8.jpg 18w\" sizes=\"(max-width: 723px) 100vw, 723px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Ferrosolf crusting agent in green color<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-96e3123 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"96e3123\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-d8a5208\" data-id=\"d8a5208\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-c527021 elementor-widget elementor-widget-text-editor\" data-id=\"c527021\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Unpaved roads<\/strong> are another dust source, especially with heavy machinery in use. Depending on meteorological conditions, either crust-forming agents or hygroscopic materials are applied. While crusts tend to break down over time, hygroscopic materials create a wetting effect that prevents dust formation. Kurita has advanced this approach by developing a product that\u00a0<strong>combines crust formation and wetting effects,<\/strong> with an environmentally friendly footprint.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-c13c37e elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"c13c37e\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-ecf016f\" data-id=\"ecf016f\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-d673381 elementor-widget elementor-widget-text-editor\" data-id=\"d673381\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Conveyor belt systems<\/strong> present unique challenges, especially when transporting hot materials like sinter or coke. Two main dust control methods are used here: wet spray and foam-based systems.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3fbe331 elementor-widget__width-initial elementor-widget elementor-widget-text-editor\" data-id=\"3fbe331\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Wet spray systems can be effective due to their cooling effect, but they also introduce moisture into the material. This moisture must be evaporated in subsequent processes (e.g., blast furnaces or coke ovens), resulting in a thermal penalty and increased total cost of ownership (TCO).<\/p><p>Foam systems, which deliver a relatively &#8220;dry&#8221; foam using compressed air and specialized nozzles, can achieve similar dust reduction while minimizing water usage &#8211; down to as little as 0.1% (1000 ppm). Foam units are ideal when the process or material cannot tolerate excess moisture, or when minimizing energy penalties is crucial. For this, Kurita uses its proprietary\u00a0<strong>FFE<sup>\u00ae<\/sup> System<\/strong>, which features an automated unit for foam creation and dust control.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-01f4203 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"01f4203\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-54e1235\" data-id=\"54e1235\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-4be4a03 elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"4be4a03\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"744\" height=\"343\" src=\"\/wp-content\/uploads\/2025\/10\/Picture4.png\" class=\"attachment-large size-large wp-image-17897\" alt=\"\" srcset=\"\/wp-content\/uploads\/2025\/10\/Picture4.png 744w, \/wp-content\/uploads\/2025\/10\/Picture4-300x138.png 300w, \/wp-content\/uploads\/2025\/10\/Picture4-18x8.png 18w\" sizes=\"(max-width: 744px) 100vw, 744px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-acee7e0\" data-id=\"acee7e0\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-bd442cb elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"bd442cb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"492\" height=\"319\" src=\"\/wp-content\/uploads\/2025\/10\/Picture5.png\" class=\"attachment-large size-large wp-image-17898\" alt=\"\" srcset=\"\/wp-content\/uploads\/2025\/10\/Picture5.png 492w, \/wp-content\/uploads\/2025\/10\/Picture5-300x195.png 300w, \/wp-content\/uploads\/2025\/10\/Picture5-18x12.png 18w\" sizes=\"(max-width: 492px) 100vw, 492px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Treated vs. untreated bulk material with FFE<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-666ce9a elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"666ce9a\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-cf74289\" data-id=\"cf74289\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-8dfe95f content-align-cta-default eael-cta-overlay-yes elementor-widget elementor-widget-eael-cta-box\" data-id=\"8dfe95f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"eael-cta-box.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"eael-call-to-action cta-basic bg-img cta-preset-1\">\n        <h2 class=\"title\">Looking to cut down on emissions?<\/h2><p>Let us help you with tailored dust control strategies<\/p><a href=\"https:\/\/www.kurita.eu\/process-treatment\/dust-control\/\" target=\"_blank\" class=\"cta-button cta-preset-1  \">Dust Control Solutions<\/a>\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>This article explores how Kurita supports steel producers in controlling diffuse emissions. From raw material yards to sinter and coke oven plants, innovative dust control strategies \u2014 including crusting agents, hygroscopic materials, and the FFE\u00ae foam system \u2014 improve workplace safety, compliance, and sustainability.<\/p>\n","protected":false},"author":7,"featured_media":17923,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[61],"tags":[],"class_list":["post-17879","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-the-splash"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Controlling diffuse emissions in Steel Industry - Kurita Europe<\/title>\n<meta name=\"description\" content=\"Kurita helps the steel industry reduce dust emissions with advanced solutions for raw materials yards, sinter plants, and coke ovens.\" \/>\n<meta name=\"robots\" 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